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 STC494 Pulse Width Modulation
Description
The STC494 is a monolithic integrated circuit which includes all the necessary building blocks for the design of pulse width modulate(PWM) switching power supplies, including push-pull, bridge and series configuration. The device can operate at switching frequencies between 1KHz and 300KHz and output voltage up to 40V. The STC494 is specified over an operating temperature range of -40 to 85 .
Features
Uncommitted output transistors capable of 200mA source or sink Internal protection from double pulsing of out-puts with narrow pulse widths or with supply voltages bellows specified limits Easily synchronized to other circuits Dead time control comparator Output control selects single-ended or push-pull operation
Ordering Information
Type NO. STC494 Marking STC494 Package Code SOP-16
Outline Dimensions
unit : mm
PIN Connections 1. Non-INV Input 2. INV Input 3. Feed-Back 4. Dead-Time Control 5. CT 6. RT
7. GND 8. C1 9. E1 10. E2 11. C2 12. Vcc 13 Output Control 14. Ref Out 15. INV-Input 16. Non-INV Input
1
STC494
Absolute Maximum Ratings
Characteristic
supply voltage Voltage From Any Pin to Ground (except pin 8 and pin 11) Output Collector Voltage Peak Collector Current Power Dissipation Operating Temperature Storage Temperature
S
Ta=25 C
Symbol
VCC VIN VC1, VC2 IC1, IC2 PD Topr Tstg
Ratings
42 VCC+0.3 42 250 1500 -40 ~ 85 -65 ~ 150
Unit
V V V mA mW C C
Recommended Operating Condition
Characteristic
supply voltage Voltage on Any Pin Except Pin 8 and 11(Referenced to Ground) Output Voltage Output Collector Current Timing Capacitor Timing Capacitor Timing Resistor Oscillator Frequency
Symbol
VCC VIN VC1, VC2 IC1, IC2 Ct Ct Rt fOSC
Min.
7 -0.3 -0.3 470 1.8 1
Max.
40 VCC+0.3 40 200 10 500 300
Unit
V V V mA PF
KHz
Electrical Characteristics Reference Section
Characteristic
Reference Voltage Line Regulation Load Regulation Temperature Coefficient
Symbol
Vref VLINE VLOAD -
Test Condition
Iref = 1.0mA 7V < Vcc < 40V
Min. Typ. Max.
4.75 5.00 2 1 0.01 5.25 25 15 0.03
Unit
V mV mV %/ C
1mA< IREF <10mA
0 C < Ta <70 C
Oscillator Section
Characteristic
Oscillator Frequency Oscillator Frequency Change Over Operating Temperature Range
Symbol
fOSC fSOC Ct=0.01 Ct=0.01
Test Condition
, Rt=12 , Rt=12
Min. Typ. Max.
10 2
Unit
%
2
STC494
Dead Time Control Section
Characteristic
Input Bias Current (Pin4) Max. Duty cycle, Each Output Input Threshold Voltage Zero Duty Max Duty
Symbol
IIB(DT) DC(Max) VTH
Test Condition
Vcc = 15V, 0V < V4 < 5.25V Vcc = 15V, Pin4 = 0V, Output Control Pin = Vref -
Min. Typ. Max.
43 0 -2 3 -10 45 3.3 -
Unit
%
V
Error Amplifier Section
Characteristic
Input Offset Voltage Input Offset Current Input Bias Current Input Common Mode voltage Range Large Signal Open Loop Voltage Range Unity Gain Band width
Symbol
VIOS IIOS IIB VICR GVO fC
Test Condition
V3 = 2.5V V3 = 2.5V V3 = 2.5V 7V 0.5V VCC V3 40V 3.5V
Min. Typ. Max.
-0.3 60 2 25 0.2 74 650 10 250 1 VCC -
Unit
mV
nA
V dB
PWM Comparator Section (Pin3)
Characteristic
Inhibit Threshold Voltage Output Source Current Output Sink Current
Symbol
VTHI Io
+ -
Test Condition
Zero duty cycle 0.5V < V3 < 3.5V 0.5V< V3 < 3.5V
Min. Typ. Max.
2 -0.2 4 -0.6 4.5 -
Unit
V
mA mA
Io
Output Section
Characteristic
Output Saturation Voltage Common-Emitter Emitter-Follower
Symbol
VCE(SAT) IC(off) IE(off)
Test Condition
VE= 15V, IC = 200mA VC =15V, IE = 200mA VCC = VC = 40V, VE = 0 VCC = VC = 40V, VE = 0
Min. Typ. Max.
1.1 1.5 2 1.3 2.5 100 -100
Unit
V
Collector off-state Current Emitter off-state Current
Output Control(Pin 13)
Output Control Voltage Required for single-Ended or Parallel Output Operation Output Control Voltage Required for Push-pull operation VOCL VOCH 2.4 0.4 -
V V
Total Device
Standby power Supply Current ICC 6 10
mA
: These limits apply when the voltage measured at Pin 3 is with in the range specified.
3
STC494
Output AC Characteristic
Characteristic
Rise Time Common Emitter Emitter Follower Fall Time Common Emitter Emitter Follower
Symbol
tr -
Test Condition
Min. Typ. Max.
100 100 25 40 200 200 100 100
Unit
ns
tf
-
-
Block Diagram
KSI-K003-001
4
STC494
INFORMATION
The basic oscillator(switching)frequency is controlled by an external resistor (Rt) and capacitor(Ct). The relationship between the values of Rt Ct and frequency is shown in. The level of the sawtooth wave form is compared with an error voltage by the pulse width modulated comparator. The output of the PWM Comparator directs the pulse steering flip flop and the output control logic. The error voltage is generated by the error amplifier. The error amplifier boosts the voltage difference between the output and the 5V internal reference. See Figure7 for error amp sensing techniques. The second error amp is typically used to implement current limiting. The output control logic (Pin13) selects either push-pull or single-ended operation of the output transistors (see Figure6). The dead time control prevents on-state overlap of the output transistors as can be seen is Figure5. The dead time is approximately 3 to 5% of the total period if the dead time control(pin4) is grounded. This dead time can be increased by connecting the dead time control to a voltage up to 5 V. The frequency response of the error amps can be modified by using external resistors and capacitors. These components are typically connected between the compensation terminal (pin3) and the inverting input of the error amps(pin2 or pin15). The switching frequency of two or more S494 circuits can be synchronized. The timing capacitor, Ct is connected as shown in Figure8. Charging current is provided by the master circuit. Discharging is through all the circuits slaved to the master. Rt is required only for the master circuit.
Operating Waveform
5
STC494
Test Circuit
Fig.1Error Amplifier Test Circuit Fig.2 Current Limit sense Amplifier Test Circuit
Fig. 3 Common-Emitter Configuration Test circuit and Waveform
Fig. 5 Dead-Time and Feedback Control Test Circuit
Fig. 4 Emitter-Follower Configuration Test circuit and waveform Voltage waveform
6
STC494
APPLICATION CIRCUIT
Fig. 6 Output Connections for Single-Ended and Push-Pull Configurations Fig. 7 Error Amplifier Sensing Techniques
Fig. 8 Slaving Tow or More Control Circuits
Fig. 9Error Amplifier and Current Limit Sense Amplifier Output Circuits
7
STC494
Electrical Characteristic Curves
Fig. 1 VCE(sat) -IC Fig. 2 VCE -IE
Fig. 3 tOSC - RT
Fig. 4 AVOL , Phase - f
Fig. 5 ICC - VCC
8


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